What problems will the performance attenuation of oil-free screw air compressor cause?—Shared by Sollant
The performance degradation of the air compressor is that the power consumption of the air compressor increases, the exhaust pressure is lower than the specified value for a long time, and there are frequent shutdowns. The performance attenuation of the air compressor must be taken seriously, otherwise it may bring significant losses to production. This article will take you to understand the reasons and solutions for the performance degradation of air compressors.
Reasons for air compressor performance attenuation
The performance attenuation of the air compressor is due to the long-term use of the air compressor, and the lack of regular and timely maintenance. If it is used for a long time, the core components of the air compressor, such as the main engine, motor and screw, will be severely worn. The water filter, air filter, oil filter and other filter devices have accumulated a lot of impurities, and the air storage tank and pipeline system have also accumulated water. . If the air compressor is not regularly maintained, the wearing parts are replaced, the main engine and the motor are maintained, and the water is drained in time, then the air compressor will start to have various problems, and the result is that the performance of the air compressor is attenuated.
Air compressor performance attenuation hazards
Air compressor performance attenuation will lead to reduced energy efficiency, increased power consumption, users have to bear increased electricity bills, and increased operating costs. Moreover, if new compressors are blindly added because the performance of the air compressor is attenuated and cannot meet the air demand, the investment cost will also increase. Therefore, it is necessary to understand the reasons for the performance attenuation of the air compressor and the solution to the attenuation of the performance of the air compressor.
Decreased compressed air production:
Decreased performance can lead to a decrease in the compression efficiency of the air compressor, thereby reducing the amount of compressed air produced. This will result in reduced air flow to the process and equipment, potentially affecting production efficiency and proper operation of the equipment.
Unstable pressure:
Performance degradation may cause the air compressor to be unable to maintain a stable outlet pressure. Fluctuations in pressure may affect the requirement for stable pressure in the process, which may lead to product quality degradation or process failure.
Increased energy consumption:
Performance attenuation usually leads to a decrease in the energy efficiency of the air compressor, that is, an increase in the energy consumed per unit of compressed air produced. This will lead to rising energy costs and increase the operating expenses of the business.
Increased maintenance frequency:
Performance degradation may lead to increased wear and tear on the mechanical and key components of the air compressor, thereby increasing the frequency of repairs and maintenance. Frequent maintenance can lead to increased equipment downtime, affecting production planning and productivity.
Increased Noise:
Decreased performance can lead to increased noise levels from the air compressor. This can have negative effects on the working environment and the health of employees, and can also violate relevant noise limit regulations.
Air compressor performance attenuation solution
The easiest thing that many manufacturers have not fully done is to carry out regular maintenance on the air compressor. Pay attention to the operation of the air compressor every day, replace the air filter, water filter, and oil separator in time according to the situation, regularly drain the water from the air compressor, ensure that the operating environment of the air compressor is clean and ventilated, and perform regular maintenance on the air compressor. Generally speaking, as long as the maintenance is in place, it is no problem for the air compressor to use up to its rated life. If your machine has been regularly maintained, but its performance has been attenuated due to long-term use, it is relatively normal, indicating that the service life of the air compressor is over, and you can consider replacing it with a new air compressor.
